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玻璃工藝

玻璃,作為日用器生產原料已超過三千五百年歷史。吹製玻璃所用之吹管於公元前一世紀出現,為玻璃製品產業帶來革命性轉變:匠人以吹管捲取已熔融的玻璃,並從另一端吹氣,施以壓力使之膨脹,形成中空結構。此嶄新技法令生產效率得以提升,並節省所需原料。另外,有賴自由無模及模具吹製技術的持續發展令生產成本降低,同時促使器具式樣發展勃興,百花齊放。


透過自由無模吹製技術,玻璃藝術家或匠人可將吹管末端、處於熔化黏稠狀態的玻璃膏吹氣撐大,續以扭曲塑形、裝飾,並在反覆短暫加熱期間,往熱熔的玻璃氣泡接上不同部件或裝飾。及後,器具會被轉移至鐵板,原先與吹管相接的氣泡末梢此時形成開口,再以木製或金屬器具加工,使之成為碗瓶開口。
 

模具吹製技術依循同一技術原理將玻璃熔液吹製成空泡。然有異於前者,玻璃空泡膨脹時會受限於木質或金屬模具,與單一或多重模具表面接觸,從而構成特定形狀或表面紋飾。通過此法,重覆使用相同模具及對器具施以退火冷卻處理,即可快速燒製大量形狀和設計規範的成品,而模具亦可重用直至折舊破損。

Techniques

Glass has been used as a material to manufacture domestic objects for over 3500 years. When the useof blowpipes was introduced in the first century BCE, the expansion of molten glass by blowing and creating hollow vessel shapes revolutionised the industry. This novel technique led to an increase in production and a decrease in the required raw materials. Production costs were also reduced while the number of possible shapes increased exponentially, primarily thanks to the development of the techniques of free-blowing and mould-blowing.


Free-blowing allows the glass artist, or gaffer, to blow out a blob of molten glass from the end of a blowpipe and then shape, decorate and attach other shapes to the hot glass bubble in between short re-heats. Objects are then transferred to a solid iron and the end of the bubble that was originally attached to the blowpipe is opened up and shaped with wooden and metal tools in order to create, for example, the rim of a bowl or the open top of a bottle.


Mould-blowing relies on the same basic technique of blowing molten glass into a bubble. However, to give the object a particular shape or a decorative surface treatment the bubble is expanded into a wooden or metal mould in which the profile of the single-, or multi-piece mould, is transferred onto the glass. This procedure is precise and repeatable, and objects of the same shape and design can be produced quickly by reusing the same mould and by releasing the vessels so that they can cool down (anneal). Through this process the moulds can be reused multiple times until they have worn.

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